Electric Submersible Pumps (ESP)

INTRODUCTION

This highly interactive training course is meticulously crafted to equip participants with a profound understanding of Electric Submersible Pumps (ESPs), encompassing their selection, installation, operation, and maintenance in both onshore and offshore oil production installations.

The Electric Submersible Pumps (ESPs) training course encourages active engagement through insightful discussions and Q&A sessions. It offers a platform to address specific challenges, fostering the discovery of optimal solutions. Participants will gain comprehensive insights into:

• Mainstream ESP System Configurations

• Alternative ESP System Configurations

• Installation of ESPs in Challenging Environments

• Selection and Operation of ESPs and Associated Drives

• Installation, Monitoring, and Troubleshooting of ESP Systems

TRAINING OBJECTIVES

The Electric Submersible Pumps (ESPs) training course aims to empower participants to achieve the following objectives:

• Acquire knowledge about various ESP Systems and their applications

• Comprehend the components and equipment employed in ESP Systems

• Explore ESP Pump Technology

• Gain proficiency in ESP Selection and Performance Calculations

• Understand the Advantages and Limitations of diverse ESP Drive Systems

• Grasp the Power Supply Requirements of ESP Installations

• Learn the essentials of installing, maintaining, and troubleshooting ESP systems

WHO SHOULD ATTEND?

This comprehensive training course is tailored for professionals directly involved in the design, selection, installation, operation, and maintenance of Electric Submersible Pumps. It will be highly beneficial for:

• Project, Design, and Maintenance Professionals

• Petroleum, Chemical, and Mechanical Engineers

• Electrical Engineers

• Field Operators and Technicians

• Maintenance Engineers and Personnel

TRAINING METHODOLOGY

It adopts a holistic approach, blending presentations with interactive practical exercises, complemented by video materials, activities, and case studies. Participants are actively encouraged to share their specific requirements and challenges, facilitating dynamic group discussions. The course integrates detailed case studies and anecdotes, drawing from the facilitator's extensive field experience.

TRAINING OUTLINE

Day 1: Fundamentals of Electric Submersible Pumps

• Introduction to ESPs and ESP Systems

• A Historical Overview of ESPs

• Design Considerations for Mainstream ESPs

• Insights into ESP Pump Designs

• Exploring ESP Motor Designs

• Understanding Cabling Requirements

• Motor Control Mechanisms

• Miscellaneous Accessories

• Alternative ESP Configurations

• Inverted/Bottom Intake Configurations

• Employing Dual and Triple ESPs in the Same Well

• Boosters for ESPs

Day 2: Application of ESPs in Challenging or Harsh Environments

• Onshore and Offshore Applications

• Handling Multiphase Fluids

• Managing Abrasive Contaminants

• Dealing with High Temperatures and Corrosive Substances

• Navigating Viscous Fluids, Emulsions, Scaling, and Asphaltenes

• Offshore Challenges

• Modular Requirements

• Platform Cable Connections

• FPSO Disconnectable Turret Swivel and Mooring System

• Subsea Cabling and Electrical Connections

• Subsea Equipment Deployment

Day 3: ESP System Selection, Performance Calculations, and Equipment Sizing

• Establishing Fundamental Requirements

• Assessing Well Production Capacity

• Analysing Fluid Composition and Volume, Including Free Gas Volume

• Calculating Total Dynamic Head

• Selecting the Optimal Pump and Motor Type and Size

• Configuring Downhole Cables

• Identifying Suitable Drive Systems, Power Supplies, and Accessories

• Variable Speed Drive Considerations

• Design Examples

Day 4: ESP Monitoring, Control, Protection, and Installation

• Downhole Monitoring and Sensor Utilisation

• Leveraging Embedded Fiber Optic Cables for Monitoring and Sensing

• Earthed (Grounded) and Unearthed (Ungrounded) ESP Motors

• Addressing Earthing and Lightning Propagation in ESP Circuits

• Electrical Protection Equipment for ESPs

• Introduction to SCADA/EMS (ESP Management System) for Local and Remote Installations

• Safety Measures and Shut-Down Systems

Day 5: Commissioning, Operation, and Maintenance

• Commissioning Requirements and Procedures

• Optimising Pre-Production Phases

• Regular Operation and Monitoring Practices

• Management of Maintenance Activities

• Detecting and Responding to Abnormal Conditions

• Troubleshooting Guidelines

• Real-World Case Studies and Examples of ESP Problems and Failures

• Equipment Servicing

• Utilising Well Workover Rigs

• Handling Cable Reels, Reel Supports, and Cable Guides

• Shipping Cases and Transport for Long Shipping Cases

• Factory Repair and Reconditioning

• Summary and Open Discussion

Certificate of Completion: Upon successful completion of the course, participants will receive a Certificate of Completion from Al-Majd Pathways Centre (APC).